A mortar/resurfacer floor system typically consists of a primer followed with an application of a trowel-finished mortar. This mortar is a blend of high-performance polymer resin combined with custom-blended aggregates or concrete powders. Subsequent polymer topcoats are then applied as determined by the intended use of the floor area. These heavy-duty systems not only protect concrete substrates, they can resurface badly damaged concrete providing a long-lasting, stronger concrete cap.

Mortar systems offer superior durability, adhesion, abrasion and impact resistance. These systems are best suited for heavy industrial operations, or any area exposed to harsh traffic or processes. Since mortar systems are trowel-applied, they require qualified installation. Protective Industrial Polymers works with only the best application contractors in the coatings industry. You can be assured we will recommend the right floor system to address your specific requirements, combined with the best installation services.

MT-Series System Lineup

Protect MT-500pro

High-Performance Mortar Flooring SystemTexture: T22*

mt500System Description:
A heavy-duty mortar system consisting of an epoxy primer followed by an application of a trowel-applied epoxy mortar. The system is then grout coated with an epoxy grout material and top coated with a high-performance aliphatic urethane enhanced with GlossGrip Safety, Gloss and Wear Additive. This mortar system will resurface badly damaged concrete to a new, more durable surface. This system is ideal for industrial areas exposed to heavy use and forklift traffic.

Download:  System Overview, Technical Data Sheets (TDS), Safety Data Sheets (SDS), Architectural Specification

Protect MT-900xtreme

Extreme-Wear Mortar Flooring SystemTexture: T21

mt900System Description:
An extreme-wearing, heavy-duty mortar system consisting of an epoxy primer followed by an application of a trowel-applied, resin-rich epoxy mortar. The system is then top coated with a high-performance aliphatic urethane and final coated with a urethane enhanced with DiamondWear additive. This mortar system will resurface badly damaged concrete to a new, more durable surface. This system is suited for the most demanding industrial applications where the floor is subject to high wear and impact.

Download:  System Overview, Technical Data Sheets (TDS), Safety Data Sheets (SDS), Architectural Specification

Protect MT-700chem

Chemical-Resistant Mortar Flooring SystemTexture: T10

mt700System Description:
A highly chemical-resistant mortar system consisting of an epoxy primer followed by an application of a trowel-applied solvent-resistant epoxy mortar. The system is then top coated with a chemical-resistant novalac epoxy. This mortar system will resurface badly damaged concrete to a new, more durable surface. Suited for industrial areas exposed to aggressive chemicals and solvents.

Download:  System Overview, Technical Data Sheets (TDS), Safety Data Sheets (SDS), Architectural Specification

Protect MT-600shock

Shock-Resistant Mortar Flooring SystemTexture: T30

mt600System Description:
A urethane concrete mortar system consisting of a self-priming, trowel grade, thermal shock-resistant urethane concrete overlay. This monolithic system exhibits thermal expansion rates similar to that of concrete, making it an ideal choice for heavy-duty areas exposed to thermal cycling from hot and cold-water washdowns.

Download:  System Overview, Technical Data Sheets (TDS), Safety Data Sheets (SDS), Architectural Specification

Protect MT-400fast

Fast-Cure Mortar Flooring SystemTexture: T10

mt400System Description:
A fast-cure, heavy-duty mortar system consisting of an accelerated epoxy primer followed by an application of an accelerated, trowel-applied epoxy mortar. The system is then coated with a fast-setting epoxy grout material and top coated with a fast-setting epoxy. This mortar system will resurface badly damaged concrete to a new, more durable surface. Suited for fast-tracking industrial concrete resurfacing applications where there is a limited shutdown window.

Download:  System Overview, Technical Data Sheets (TDS), Safety Data Sheets (SDS), Architectural Specification

Protect MT-800flex

Flexible Mortar Flooring SystemTexture: T22*

mt800System Description:
A heavy-duty, flexible mortar system consisting of an epoxy primer followed by an application of a resilient epoxy mortar. The system is then coated with a flexible epoxy/urethane hybrid coating and top coated with an aliphatic urethane enhanced with GlossGrip Safety, Gloss and Wear Additive. This mortar system will resurface badly damaged concrete to a new, more durable surface, and is suited for MEP, interstitial floors, liquid processing and elevated areas requiring a very resilient flooring overlay.

Download:  System Overview, Technical Data Sheets (TDS), Safety Data Sheets (SDS), Architectural Specification